Reznor RDF Unit Installation Manual User Manual

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I-RDF, PN148384R5, Page 1
Form I-RDF (Version A.3)
Obsoletes I-RDF (Version A.2)
Applies to: Indoor or Outdoor, Gas, Direct-
Fired Makeup Air/Heating Systems
Reznor
®
Model RDF Series 3
Installation
Model RDF with
Outside Air Hood
!
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or
property damage.
Be sure to read and understand the installation, operation, and service instructions in
this manual.
Improper installation, adjustment, alteration, service, or maintenance can cause
serious injury, death, or property damage.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a phone remote from the building. Follow
the gas suppliers instructions.
If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service agency,
or the gas supplier.
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Summary of Contents

Page 1 - WARNING:

I-RDF, PN148384R5, Page 1Form I-RDF (Version A.3)Obsoletes I-RDF (Version A.2)Applies to: Indoor or Outdoor, Gas, Direct-Fired Makeup Air/Heating Sy

Page 2 - TABLE OF CONTENTS

I-RDF, PN148384R5, Page 10Pilot Supply PressureThese systems are designed to operate on a natural gas pilot supply pressure of 3.5" w.c. or pro

Page 3 - I-RDF, PN148384R5, Page 3

I-RDF, PN148384R5, Page 116.2.1 Outside Air Hood or Indoor Filter Cabinet6.2 Unit Inlet AirOption AS2, Outside Air

Page 4 - 4.1 Clearances

I-RDF, PN148384R5, Page 126.0 Mechanical (cont'd)Outside Air Hood or Filt

Page 5 - 5.0 Mounting

I-RDF, PN148384R5, Page 13Step 1 B - Sub-assemble Top and Bottom Filter Channe

Page 6

I-RDF, PN148384R5, Page 144. Assemble Air Inlet Hood Section Step 4A - Attach Hood SidesAttach

Page 7 - 

I-RDF, PN148384R5, Page 15Step 5. - Install Filters, Block Off Sections and Door PanelsOn hoods with lters, position lters and blockoffs on lter ra

Page 8

I-RDF, PN148384R5, Page 166.0 Mechanical (cont'd)6.4 Blowers, Drives, and MotorsBelt Tension - Check belt tension. Proper belt tension is

Page 9

I-RDF, PN148384R5, Page 177.0 Electrical Supply and WiringAll electrical wiring and connections including electrical grounding must be in accor-dance

Page 10 - (cont'd)

I-RDF, PN148384R5, Page 18FIGURE 14 - Location of Gas Connection,

Page 11 - Weights and Filter Sizes

I-RDF, PN148384R5, Page 19FIGURE 17 - Dirty Filter Pressure SwitchSet screw (on front of switch) must be manually adjusted after system is in operatio

Page 12

I-RDF, PN148384R5, Page 2WARNING: On makeup air heaters which also recirculate room air, outside ventilation air must be provided in accordance with t

Page 13 - 

I-RDF, PN148384R5, Page 20FIGURE 20 - Optional Door SwitchFIGURE 22 - Optional PotentiometerFIGURE 23 - Pressure Null SwitchFIGURE 21 - Optional Fi

Page 14

I-RDF, PN148384R5, Page 21

Page 15 - Discharge

I-RDF, PN148384R5, Page 229.0 Check-Test StartFIGURE 28 - Control Locations in the Electrical Compartment(NOTE: Locations may not be identical, but co

Page 16

I-RDF, PN148384R5, Page 23StartupDiagnostic Lights1. Prepare system for startup testing --Attach a slope gauge (0 to 1.0" scale) to the tubing c

Page 17 - Supply and

I-RDF, PN148384R5, Page 249.0 Check-Test Start (cont'd)Startup (cont'd) Turn on the disconnect switch and re-check the slope gauge. If air

Page 18 - Wiring (cont'd)

I-RDF, PN148384R5, Page 255. Verication of inlet gas pressure -- If, with the blower and burner operating, the inlet main gas pressure measured in St

Page 19 - 8.0 Controls

I-RDF, PN148384R5, Page 26APPENDIXTechnical DataModel Sizes 1-20-3 1-40-3 1-50-3 1-65-3 2-80-3 2-120-3 3-180-3 3-260-3Maximum Capacity (MBH) 400 600 7

Page 20

I-RDF, PN148384R5, Page 27INDEXAAir Controls 4BBlower Pulley 16Blowers 16Blower Speed Adjustment 16Burner differential air pressure 23CCheck-Test

Page 21 - I-RDF, PN148384R5, Page 21

I-RDF, PN148384R5, Page 28Installer: Name ________________________________________________________ Company ______________________________________

Page 22 - 9.0 Check-Test

I-RDF, PN148384R5, Page 31.2 General Description The information in this manual applies to Reznor® Model RDF Series 3 direct-red makeup a

Page 23 - Diagnostic

I-RDF, PN148384R5, Page 4Codes for Special Installations: (1) Aircraft Hangar -- Installation in an aircraft han-gar must be in accordance with the St

Page 24 - Start (cont'd)

I-RDF, PN148384R5, Page 54.2 Dimensions FIGURE 1 - Dimensions (inches and mm)

Page 25 - After Startup

I-RDF, PN148384R5, Page 65.3 Mounting on Field-Supplied Supports 5.1 WeightsNOTE: Net weights are approximate for the standard system. Optional equipm

Page 26 - REFERENCES

I-RDF, PN148384R5, Page 7FIGURE 4 - Dimensions of Optional Roof Curb (Option CJ3) - Shipped SeparatelyIMPORTANT NOTE: Area enclosed by roof curb must

Page 27 - I-RDF, PN148384R5, Page 27

I-RDF, PN148384R5, Page 8

Page 28 - Trademark Note: Reznor

I-RDF, PN148384R5, Page 96.1 Gas Piping and PressuresAll piping must be in accordance with the requirements of the National Fuel Gas Code ANSI/Z223.1

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